SOLUTIONS

Bioreactors – Automated Smart Composting Systems

The Biocompost bioreactor is an in-vessel composting system that allows you to rapidly compost solid organic waste from restaurants, grocery stores, households, factories, processing plants, farms, municipalities and so forth. The Bioreactor rotating drum composting large volumes of solid waste in just 3 to 7 days and offers a complete “green” solution and competitieve Return on Investment.

ENGINNEERING AND DESIGN

  Carbon Steel Walls (up to 10 mm thickness).

  Solid StainlessSteel Wheels with SKF bearings.

  Heavy Duty Mounting Frames

  Interior Liner Rings

  Negative Ventilation for Process and Odor Control

  Foam Insulation for 24/7/365 Temperature Control

  Automatic intake feed and discharge output feed

  4 Friction Drives Rotate the BioReactor

  Requires no supplementary heat

  Filling up to 70% of the drum with our large capacity

BENEFITS

Rotating bioreaktor

The bioreactor rotates at 10 times per hour. The size of the motor depends on the size of the vessel but ranges from 5 to 10 hp. Note that the ends of the BioReactor are fixed and only the cylinder rotates.

Solid organic waste

The precisely engineered reactor composting technology tightly controls the decomposition process of solid organic waste and reliably converts organic material into nutrient-rich humus. The resulting hygienized compost bears no resemblance to the waste from which it was converted.   

Green solution

The Biocompost bioreactor is an in-vessel composting system that allows you to rapidly compost solid organic waste from restaurants, grocery stores, households, factories, processing plants, farms, municipalities and so forth. The Bioreactor rotating drum composting large volumes of solid waste in just 3 to 7 days and offers a complete “green” solution and competitieve Return on Investment.

BIOREACTORS

Which product suits your business?

Biocompost have different bioreactors to choose from.

Biocompost Xact-318

Biocompost Xact-Compact

Controls

PLC control by Siemens with an online dashboard. Soft Touch Screen Control Panel

  • Optimizes processing factors, infeed and outfeed of materials.
  • Controls ventilation, drum rotation, temperatures
  • Temperature Tracking and Weight sensors

Automated Production

The temperature curves are controlled by a PLC so that the hygenization is done on all the material in the drum.

Controlled hygenization

The temperature curves are controlled by a PLC so that the hygenization is done on all the material in the drum.

Specification on the drum

Max 6 Kw power consumption during operation. 18 Kw heat can be recovered in the exhaust air. Production 20 – 30 tons per day per drum.

When a small-scale equipment is necessary, a compact bioreactor is the solution. It is well adapted to facilities located in built-up areas with many inhabitants or environmentally challenging sites.

  • Golf courses
  • Universitets
  • Horse stables
  • Farms
  • Restaurants
  • Convention centers
  • Amusement parks
  • Shopping centers

Cases where pilot projects are needed are the compact bioreactor excellent for demonstrating composting of your specific waste stream. The small scale of the composting system has a reasonably small “footprint”. The size of the drum is calculated on the waste volume and the type of waste to be composted.

  • Available in 1.5 to 1.8 meters in diameter with variable length.

A compact bioreactor system provides an effective emergency solution for disasters and biological safety risks. Situations involving animals that have died of disease (all sizes can be taken care of, larger animals are ground before loading) animal manure and other types of solid organic waste can be rapidly converted before potential damage occurs. This small-scale composting equipment can be designed to eliminate the need for human contact with the hazardous waste material.

Accessories

Mixers for blending
Grinders for particle size reduction
Infeed and outfeed screw conveyors
Distribution conveyor with automatic spreader outfeed